roduct Overview
Zhongbo’s industrial vacuum degasser (also known as a vacuum deaerator system) is engineered to remove entrapped air bubbles, micro-gases, and dissolved oxygen from liquid products under deep vacuum conditions. In modern sanitary production lines, entrapped air accelerates product oxidation, darkens natural pigments, destroys nutrients (like Vitamin C), and causes massive filling inaccuracies and foam overflow.
By integrating this high-performance industrial vacuum degassing equipment into your line, you can instantly eliminate cavitation inside downstream transfer pumps, stabilize your product’s shelf-life, and ensure absolute dosing precision during the packaging stage.
Technical Specifications & Working Principle
The system utilizes a precise combination of vacuum negative pressure, material atomization, and temperature controls:
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Atomization: The liquid material is continuously drawn into the vacuum chamber and sprayed through a specialized nozzle, forming an ultra-thin, umbrella-shaped film.
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Flash Deaeration: Under deep negative pressure, the boiling point of the fluid drops. Micro-bubbles expand rapidly, burst, and flash-vaporize.
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Extraction & Discharge: Released oxygen and volatiles are extracted through the top vacuum port, while the dense, air-free liquid flows smoothly to the bottom discharge cone.
📸 [PRODUCT IMAGE – Standalone Degassing Tower Unit]
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Sanitary stainless steel vacuum degasser from manufacturer
Key Performance Features
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Premium Sanitary Build: Manufactured entirely from food-grade SS304 or pharmaceutical-grade SS316L stainless steel. All internal surfaces feature an automatic mechanical mirror polish reached to $Ra \le 0.4\,\mu\text{m}$ for full cGMP compliance.
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Aroma Recovery System: Equipped with an intelligent built-in cooling condenser loop that catches and returns volatile flavor components back to the liquid feed, preserving 100% of the natural taste and fresh aroma.
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Full PLC Automation: Integrates advanced Siemens PLC touchscreens and Schneider electrics. The automated loop monitors and maintains constant vacuum levels and fluid levels for continuous 24/7 stable operations.
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Turnkey Skid Design: Arrives as a fully assembled, skid-mounted unit pre-wired with internal piping, automatic pneumatic valves, vacuum pumps, and CIP (Clean-In-Place) spray balls for fast on-site installation.
Typical Industrial Applications
Our vacuum deaerators excel at processing low-to-medium viscosity fluids across multiple sectors:
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Beverage & Dairy: Fruit juices, purees, milk, yogurt, soy beverages, and tea drinks.
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Food Processing: Ketchup, liquid egg products, sauces, and dressings.
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Chemical & Cosmetics: Liquid soaps, lotions, shampoos, and chemical emulsions.
Complete Processing Train Integration
To achieve maximum production efficiency, this single degasser unit can be flawlessly paired with other specialized Zhongbo industrial equipment:
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Upstream Processing: Combine with our high-capacity Evaporation and Concentration systems to concentrate materials before final air-stripping.
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Sanitary Fluid Transfer: Pair with our heavy-duty, tightly sealed Stainless Steel Pump lines to transfer degassed fluids under strict vacuum seals without re-introducing oxygen.
Request a Factory-Direct Technical Quote
Are you looking to eliminate filling foam, upgrade your current juice line, or get a direct-factory pricing quote?
Contact Zhongbo’s Engineering Team for a Custom Quote & CAD Layout
Advantage
- Remove gas from the system, prevent gas blockage, and ensure stable and reliable operation of the system during normal operation.
- Eliminate water pump cavitation and reduce system operating noise.
- Due to the removal of oxygen from the water, the aerobic corrosion of the system will be reduced and the equipment usage time will be extended.
- Due to the removal of gas from the water, there will be no gas bubbles attached to the surface of the heat exchanger, which improves the heating efficiency.
- The working time and cycle of the deaerator can be adjusted as needed.
